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Turbo troubleshooting solution

Turbo Troubleshooting Solution:

Possible causes                       Solution
dirty air cleaner element                       Cleanor replace filter element
plugged crankcase breathers                       Clear obstruction per manufacturer's manual
air cleaner element missing,leaking, or loose connections to turbo                       Replace repair or reconnect air cleaner element per manufacturer's manual
collapsed or restricted air pipe-turbo to inlet manifold                       inspect pipe for damaged or obstruction, replace or repair
restricted or damaged crossover pipe- turbo to inlet manifoild                       inspect pipe for damaged or obstruction, replace or repair
foreign object between cleaner and turbochareger                       inspect air intake piping, remove foreign object
foreign object in exhaust system (check engine)                       inspect exhaust piping only when engine is not running and cold, remove foreign object
turbocharger flanges, clamp or bolts loose                       inspect all connecting hardware for damage, ensure tight fits per installation instructions
inlet manifold cracked, gaskets, loose or missing, connections loose                       remove and inspect inlet manifold for damage to casting and gaskets, replace if needed
exhaust manifold cracked, burned ,gasket loose, blown or missing                       remove exhauste manifold only when engine is cold and not running and inspect for damage to castings and gasket, replace if needed.
restrict exhaust system                       inspect exhaust system only when engine is cold ,not running,remove insturction
oil tag at start-up                       inspect lubrication system lines, filters and oil for obstruction, remove obstruction
insufficient lubrication                       inspect lubrication system lines, filters and oil for obstruction, remove obstruction
lurbircating oil contaminated with dirt or other material                       replace all filters and lubricatting oil with new per manufacturer's manual
improper lubricating oil type used                       replace lubricating oil with correct grade
restricted oil feed line                       remove and inspect oil line ,remove obstruction
restricted oil drain line                       remove and inspect oil line ,remove obstruction
turbine housing damaged or restricted                       remove turbine housing, inspect for cracks or cracks or wear, replace if needed
turbocharger seal leakage                       inspect for proper oil feed/drain line installation, contact garrett districutor
worn journal bearings                       Contact a garrett performance districbutor for garrett master distributor
excessive dirt build-up behind turbine wheel                       inspect air claener element and intake piping for damage or leaks ,replace if needed. Clean compressor wheel and housing
excessive carbon build-up behind compressor housing                       inspect crankcase ventilation
too fast acceleration at initial start                       decrease acceleration at initial start
too little warm-up time                       extend warm-up period
fuel pump malfunction                       refer to engine manufacturere's manual and replace if needed
worn or damaged injectiors                       inspect injectors for damage and replace if needed
valve timing                       refer to engine manufacturere's manual and replace if needed
burned valves                       refer to engine manufacturere's manual and replace if needed
worn piston rings                       refer to engine manufacturere's manual and replace if needed
burned piston                       refer to engine manufacturere's manual and replace if needed
leaking oil feed line                       remove and inspect oil line ,remove obstruction
excessive engine pre-oil                       refer to engine manufacturere's manual and replace if needed
excessive engine idle                       refer to engine manufacturere's manual and replace if needed
coked or sludged center housing                       contact a garrett performance districbutor for garrett master distributor
oil pump malfunction                       refer to engine manufacturer's manual and replace if needed
oil filter plugged                       refer to engine manufacturer's manual and replace if needed
oil bath cleaner: air inlet screen restricted/ dirty air cleaner                       replace air inlet screen
oil bath air cleaner: oil pull-over /oil viscosity too low or high                       replace lubricationg oil with correct garde
boost control malfunction: wastegate                       inspect for damage ,leaks or obstructions, replace or repari if needed
boost control malfunction: vnt                       contact a garret performance districbutor or garret master distrubitor
boost control manfunction: engine management system                       refer to manufacturer's manual and adjust as needed
  Engine Lacks power Black smoke Excessive oil consumption Blue smoke Noise Excessive oil compressor end Excessive oil turbine end Drag or bind in rotation assembly Excessive rotation assembly play Damaged compressor wheel Damaged Turbine wheel

 

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